Manufacturing

Keep facility equipment from stopping production.

Peak Amp helps plant facility teams watch the utilities and building systems that production depends on, using data from controllers and maintenance records.

The challenge

What we hear from teams like yours.

Hidden dependencies

A compressor or cooling problem can stop a line that has nothing else wrong with it.

Controller data goes unused

PLCs and historians record equipment behavior that nobody has time to review.

Reactive maintenance

Work gets scheduled after something breaks instead of before.

What Peak Amp watches

The equipment that hurts most when it fails.

  • Air compressors
  • Process cooling
  • Chillers
  • Pumps
  • Dust collection
  • Make-up air units
  • HVAC
  • Earlier warning on utility equipment
  • Use of PLC and historian data you already collect
  • Planned maintenance instead of emergency repair
AC-02Air compressor · Plant utility room
High priority

Loaded hours are up 18% over three weeks with no change in production, and discharge temperature has risen 9°F. Pressure is still at setpoint, so no alarm has fired.

DISCHARGE TEMP Shutdown limit 225°F Normal range for this unit 180°F–186°F Now 194°F
Evidence
Longer load cycles, rising discharge temperature, filter service overdue in work orders
Next step
Survey the air system for leaks and inspect the aftercooler and filters
Timing
Within 7 days
Illustrative exampleOutside normal, below shutdown limit

Start with the data you already have.

Scope a pilot on a few buildings or sites. We'll show you what Peak Amp finds, with your team checking every finding.